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EMIA-Pro

Carbon/Sulfur Analyzer (Entry Model)

Your high-precision solution for diverse samples and increased productivity

The EMIA-Pro Carbon/Sulfur Analyzer provides exceptional accuracy, streamlined maintenance and user-friendly software enhancements that enable efficient measurements. Its reduced cycle time also helps to accelerate development and manufacturing speed.

Typical Applications:
– Energy: Materials for lithium-ion battery, fuel cell, electrolyzer
– Electric parts
– Ceramics
– Semiconductor: Silicon, poly-silicon, GaN
– Steel and non-ferrous alloy (metallurgy): Iron, copper, nickel, aluminum, zinc, tungsten carbide
– Mineral: Cokes, lime stone, coal, silicone, rare-metal
– Others: Catalyst, rubber, carbon black, silica, cement

* For even higher measurement accuracy and lower detection limit, we also offer the EMIA-Expert Carbon/Sulfur Analyzer (Flagship High-Accuracy Model).

SegmentScientific
Manufacturing Company: HORIBA, Ltd.

Greater Accuracy

Proven NDIR Gas Detection Technology

The EMIA-Pro Carbon/Sulfur Analyzer utilizes the infrared method to measure the carbon and sulfur content of a sample after combustion in an induction furnace. It leverages HORIBA’s reliable Non-Dispersive Infrared (NDIR) measurement technology, providing a measurement range optimized for carbon from 1.6 ppm to 6.0% and for sulfur from 2 ppm to 1.0%. The analyzer features a unique CO detector and can be utilized for a wide range of inorganic materials, including steel, cokes, catalysts, non-ferrous alloys like aluminum, and lithium-ion battery materials.

Please also refer the Measurement Principle page for the details.

 

Flexible Upgrade after Installation

Customer has the option to expand the functionality of the EMIA-Pro system at any time, even after installation, depending on their specific needs:

  • Purifier Unit for carrier gas (for C Analysis) – Enables measurement of ultra-low carbon concentration with high accuracy by eliminating hydrocarbon impurities in the carrier gas.
  • Auto Sampler Unit – Able to accommodate up to 20 positions.
  • Halogen Trap Unit – Helps remove halogen elements in the sample to prevent damage to the device.

 


 

Improved Measurement and Maintenance Efficiency

Substantial Reduction in Maintenance

Along with the EMIA-Pro’s cleaning feature, HORIBA has developed a robust design with fewer components for more reliable use and less service requirements.

 

The latest innovations have enabled the cleaning time for the EMIA Series to be typically half that of our conventional models (patent applied for*). Additionally, the structure around the combustion area has been designed to be as simple as possible, allowing for quick and intuitive maintenance. Specialized skills or knowledge are not required for maintenance work.

Flat design around the crucible stand    

 

The cleaning efficiency of the EMIA Series instruments has been significantly improved compared to our conventional Carbon/Sulfur analyzers with the use of a unique automatic cleaning mechanism (patent applied for*). This allows users to repeat measurements up to 200 times**, with reduced time required for maintenance and cleaning, without sacrificing measurement accuracy.

* JP6063582, US10379017, EP3064938, ZL201480058824.2, IN351227, JP6605807, US9778148, EP3037814 and ZL201510971175.1
** Number of repeatable measurements may vary depending on the sample and measurement conditions.

 

Before measurement               After 200 measurements

 

High Throughput

The EMIA Series can complete one measurement cycle, measurement-display result-cleaning, in 70 seconds (i.e. about 50 samples/hour).

 


More Intuitive Software for Easy Operation

Advanced Operation Software

The EMIA Series features its own proprietary operating software, which has been designed with a focus on ease of use, optimizing layout, operating menus, and functions for enhanced user-friendliness.

 

Enhanced Operator Assistance

Additionally, the software includes a self-diagnostic monitoring feature to assess the status of connected devices, an alarm function, and three navigators to recommend the most suitable conditions for samples, troubleshoot errors, and alert users to perform maintenance. These features improve daily operation and ensure efficient analysis.

Contents EMIA-Pro
Required sample amount 1g ± 0.1g
Typical Meas. time 70 seconds/cycle
Carbon Meas. Range (m/m) 1.6 ppm – 6.0%
Blank accuracy σn-1 ≦ 0.8 ppm
Sulfur Meas. Range (m/m) 2.0 ppm – 1.0%
Blank accuracy σn-1 ≦ 1.0 ppm
Sample meas. Accuracy Carbon σn-1 ≦ 2.0 ppm
or RSD≦1.0%
Sulfur σn-1 ≦ 2.0 ppm
or RSD≦1.5%
Utility Carrier gas Oxygen
(Purity; 99.5%, Pressure; 0.30-0.33MPa)
Operation gas Nitrogen
(Purity; 99.5%, Pressure; 0.35-0.38MPa)
Power 200/220/240V, 50/60Hz, 5kVA
Dimensions Main unit* 500(W) x 725(D) x 710(H) mm
Mass Main unit approximately 134 kg
Data processing and operation USB data communication with PC Windows 8.1
Touch panel or Key board and mouse operation
Model name EMIA-20P: Carbon/Sulfur
EMIA-21P: Carbon
EMIA-22P: Sulfur
scrollable

Note) “ppm” is equal to mg/kg.

*Except piping parts, projection parts (D:79mm) and flow meter on the back side.


Schematics


Accessories

Crucible Pre-heating Unit

The crucible pre-heating unit; FK-100 with automatic transportation function to heat a ceramic cruible at 1100 degree in 10min. before analysis.

Autosampler

Automation crucible loading and disposing unit. Up to 20 pcs of crucible are available to be set. Click here for more information of automation options.

Consumables

Ceramic crucible

Low carbon blank and high dimension tolerance for high precision analysis.

Accelerators

High-purity materials which support stable analysis: Tungsten(W), Tin(Sn), Copper(Cu), Iron(Fe)

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